I would recommend against using pop rivets to install inspection ports for the simple reason that if you ever need to replace the port you'll need to drill them out. I'm not a big fan of the 3M 4200/5200 stuff either. I have never used the stuff but the impression I get is that it bonds...
If someone could give some ideas about this I would really appreciate it. I ran into this same problem last summer and it drove me crazy. As in the earlier post, the problem isn't where on the upper spar the halyard is tied and the knot is straightforward, it's that the upper spar would twist...
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