I agree, Styrofoam can be dissolved very easily for a number of different reasons.
I was thinking that once the correct shape is achieved the surface should be sealed completely and a mold release agent applied. Then making a female (not make as I said before) that is braces to hold its shape...
I read your post with great interest. The picture of the broken corner was really interesting, my boat has the same issue only on the opposite side. My thoughts were to build up the underside of the missing piece with Styrofoam and shape it the best I can, seal it and make a male mold so I...
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